Solution to plant commissioning and start-up

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For projects that are in the preparation phase for handover, the acceptance test is one of the most important stages before the project enters the official operation stage. This work includes a large amount of work related to design acceptance, mechanical completion, test run, handover, preparation for maintenance work, etc.
Solution to plant commissioning and start-up

The solution of PIMS CMS is described as follows:

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Engineering

The engineering commissioning covers:

  • Data Import:
    • Files;
    • Other Engineering Databases;
    • Full History Tracking.
  • Mirror image of external engineering sources;
  • Enable Direct Input: Removing need for other ”uncontrolled” sources (Ex: Excel);
  • Master Tag Register of the project;
  • Validation tool (Optional):
    • Report duplicates, Tag syntax, missing drawing;
    • Check data quality;
    • Intelligent reporting based on Completion Status;
    • Send feedback to data source.

The work flow is described as follows:

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Mechanical Completion

The mechanical completion covers:

  • Breakdown into manageable packages;
  • Automatic generation of all barcode readable certificates/checklists;
  • “Intelligent scanning” of Check Lists;
  • Timely and smooth sequenced handover;
  • Administration of punch items  and Carry Over Work;
  • Status logging against each Tag based on verified documentation;
  • Status reporting as required: By system, area, contractor etc;
  • Can be interfaced with (sub)contractor’s management systems;
  • Query system for tracking SQ’s/TQ’s, comm. queries, etc.

The work flow is described as follows:

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Commisioning

The commisioning covers:

  • Verification of scope handed over from Mechanical Completion;
  • Administration of punch items;
  • Commissioning Checklists;
  • Commissioning Packages breakdown;
  • Develop Commissioning Procedures;
  • Full Status at anytime;
  • Daily Logs and Activities;
  • Vendor Callouts.

The work flow is described as follows:

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Preservation

The preservation covers:

  • Setup of Preservation maintenance checklist;
  • Activate item in the preservation program;
  • Produce weekly worklists;
  • Input status and any negative findings;
  • Produce/issue weekly and monthly preservation reports.

The work flow is described as follows:

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